With their capacity to carry out intricate milling and machining operations on five axes simultaneously, 5-axis machining centres have completely changed the metalworking sector. In comparison to conventional 3-axis machines, these cutting-edge machines provide simultaneous 5-axis machining, increased accuracy, more adaptability, and less tool wear. 5-axis machining centres enable the production of complex geometries, multi-sided components, and higher surface finishes in a single setup by removing the need for several setups and part repositioning.
5-axis machining centres are excellent in producing components with complicated geometries, such as turbine blades, orthopaedic implants, and complex automotive parts, making them ideal for sectors like aerospace, automotive, medical, and energy. When thinking about purchasing one, it is important to carefully examine variables including machine size, spindle power, tool capacity, and control system.
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|Axis X||900 mm|
|Axis Z||480 mm|
|CNC||HEIDENHAIN iTNC 530|
|Axis Y||560 mm|
|Table length||520 mm|
|Axis X||1200 mm|
|Axis Z||800 mm|
|Table length||1500 mm|
|Axis Y||880 mm|
|CNC||Heidenhain iTNC 530|
|Table width||1000 mm|
|Axis X||500 mm|
|Axis Z||380 mm|
|Max. part weight||500 kg|
|Axis Y||420 mm|
|Number of tool pockets||60|
|Axis X||1000 mm|
|Axis Z||750 mm|
|CNC||HEIDENHAIN TNC 426|
|Axis Y||750 mm|
|Table length||1150 mm|
|Axis X||510 mm|
|Axis Z||460 mm|
|CNC||Mazatrol PC Fusion CNC 640|
|Axis Y||510 mm|
|Table length||400 mm|
A 5-axis machining centre is a computer numerical control (CNC) machine that can perform complex milling and machining operations on five different axes simultaneously. Unlike traditional 3-axis machines, which can only move in the X, Y, and Z planes, 5-axis machines can also rotate around the A and B axes. This additional range of motion allows for greater flexibility and precision when manufacturing intricate parts and components.
Simultaneous 5-Axis Machining: The ability to cut and shape material along five axes simultaneously results in reduced setup times, enhanced precision, and superior surface finishes. This capability is particularly advantageous when manufacturing complex, contoured parts that require multiple setups on a conventional 3-axis machine.
Improved Accuracy: By eliminating the need for multiple setups and part repositioning, 5-axis machining centres minimize the potential for human error and inconsistencies in the final product. This translates to higher quality, more accurate parts, and reduced scrap rates.
Enhanced Versatility: The advanced motion capabilities of 5-axis machines allow for the creation of highly intricate geometries and multi-sided parts in a single setup. This versatility enables manufacturers to take on a broader range of projects and expand their offerings to customers.
Reduced Tool Wear: The simultaneous movement of the cutting tool and workpiece in a 5-axis machining centre reduces the overall stress on the tool, resulting in less wear and longer tool life. This can lead to significant cost savings over time.
Such machining centres have found applications in various industries, including aerospace, automotive, medical, and energy. They are particularly well-suited for manufacturing components with complex geometries, such as:
When considering machine, it is essential to evaluate factors such as machine size, spindle power, tool capacity, and control system. Additionally, it is crucial to consider the level of after-sales support and training provided by the machine's manufacturer. By carefully weighing these factors, engineers, manufacturers, and buyers can make informed decisions that maximize their return on investment.
DMG MORI: A German-Japanese company producing a wide range of advanced machining centers, including 5-axis machines, for various industries.
Haas Automation: An American manufacturer offering a diverse lineup of 5-axis machining centers, known for their affordability and quality.
Mazak Corporation: A Japanese company with a long history of producing high-quality, innovative CNC machines, including multi-tasking and 5-axis machining centers.
Okuma: A Japanese company with a global presence, renowned for its state-of-the-art machining centers that cater to a wide range of industries and applications.
Hermle: A German manufacturer with a reputation for producing high-precision 5-axis machining centers, often used in the aerospace and automotive industries.
Hurco: An American company specializing in CNC machine tools, including a range of 5-axis machining centers designed for high-speed and high-precision operations.
GF Machining Solutions: A Swiss manufacturer offering a comprehensive portfolio of advanced machining centers, including 5-axis machines, for various industries.
Matsuura: A Japanese manufacturer known for producing high-quality, high-speed 5-axis machining centers with a focus on automation and advanced technology.
Mikron: A Swiss company that manufactures high-performance milling machines and machining centers, including a variety of 5-axis models suitable for various industries.
Chiron: A German company specializing in CNC vertical machining centers, offering 5-axis machines designed for high-speed and precision manufacturing.
Makino: A Japanese manufacturer with a long-standing reputation for producing advanced CNC machine tools, including a range of high-quality 5-axis machining centers.
The price range can vary significantly depending on factors such as the machine's size, features, capabilities, brand, and age (new vs. used). As a rough estimate, 5-axis machining centers can typically cost anywhere from 150 000€ to over 1 million €.
Entry-level or smaller ones may start around 150 000€ to 250,000€, while mid-range models with more features and capabilities can range from 250 000€ to 600 000€. High-end, large-scale 5-axis machines with advanced functionalities and specialized features can easily exceed 600 000€, with some machines reaching prices over 1 million €.
It's important to note that these price ranges are general estimates, and the actual cost of a specific machine can vary based on the manufacturer, model, and any additional features or accessories included. When considering a purchase, it's crucial to weigh the machine's capabilities and features against its price to determine the best fit for your specific needs and budget. Additionally, it's essential to factor in ongoing costs such as maintenance, tooling, and software when evaluating the overall investment.
Focussing on a range of price for used machine, you can count between 50 000€ and 190 000€
You can always use our pricing Algorithm Valorexo to pinpoint a fair market price.
Please make sure you agree on all the details with the seller or ask your Exapro Agent for support.